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How Nova Delivered a Custom Modular Building for GrainCorp’s Geelong Depot

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When GrainCorp approached Nova Portable, they had a clear need: a purpose-built modular building for their Geelong Dispatch Depot that could withstand the unique demands of a grain storage environment. The depot is an essential part of their logistics and grain handling operation, and any new structure had to integrate seamlessly into this complex system.

Grain storage environments present very specific challenges. Fine particles and dust are constant concerns, and even small breaches can lead to serious contamination issues. The building needed to be vermin-proof and sealed in a way that would prevent dust from entering through any door or window cavity. Add to that strict time constraints and the requirement for operational continuity, and it was clear this couldn’t be handled by a standard off-the-shelf solution.

Why a Custom Modular Building Was the Perfect Solution

GrainCorp’s project highlighted exactly why modular construction is such a valuable option for commercial and industrial applications. They needed a tailored solution, but they also needed it delivered quickly, without disrupting the day-to-day operation of the depot. Traditional construction simply wouldn’t offer the speed or flexibility to meet these demands.

By working closely with the team at GrainCorp, Nova was able to design a building that didn’t just tick a few boxes, but fully aligned with their performance requirements. Modular construction gave us the ability to build off-site while site prep was underway, meaning timelines could be shortened dramatically. Just as importantly, the controlled factory environment allowed for greater precision and quality control, vital when dust and vermin resistance are non-negotiable.

Nova’s custom design process also meant that staff accessibility, platform alignment, and visual consistency could all be built into the plan from day one. The end result was a structure that looks at home on-site, functions exactly as required, and meets every operational standard.

The Challenges, and How Nova Overcame Them

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A key challenge on this project was designing a structure that could withstand the environmental demands of a grain silo location while being modular in nature. The level of dust and fine particle exposure meant every joint, seal, and cavity had to be considered carefully. Standard construction approaches wouldn’t cut it.

Nova’s team implemented a range of solutions to address these concerns, including high-grade sealing systems, vermin-resistant design measures, and precision manufacturing of all window and door frames to ensure no gaps remained once installed.

Timing was another major consideration. GrainCorp needed the new building delivered and installed within a specific timeframe, without interrupting their regular operations. Thanks to Nova’s streamlined design and manufacturing process, the entire project, from concept through to completion, was delivered on schedule. Off-site construction and pre-planning meant that on-site installation was quick, clean, and efficient, minimising downtime for the depot team.

Ensuring compatibility with the existing infrastructure on-site also required a high level of coordination – the new structure had to be accessible from existing platforms and visually in line with other buildings at the depot. Nova’s design team worked with depot staff and stakeholders to ensure all access points were optimally positioned and compliant with both safety and operational standards.

Project Highlights & Key Features

This project is a great example of how a modular approach can provide both flexibility and performance. The building delivered for GrainCorp included the following highlights:

  • Vermin-Proof Design: All entry points were sealed with specialist materials and finishes to prevent intrusion from pests, critical in an environment storing grain and food products.
  • Dust-Resistant Sealing: Door and window cavities were engineered with precision to prevent fine dust ingress, helping to maintain cleanliness and safety standards inside the building.
  • Custom Layout & Access: Designed specifically to align with existing depot platforms, ensuring ease of access for operational staff.
  • Speed of Delivery: The full project was delivered within GrainCorp’s required timeframe, with minimal site disruption.
  • Fit-for-Purpose Functionality: The final building matched the functional needs of the staff while also meeting visual consistency expectations.

Nova’s ability to provide a fully tailored solution in such a short timeframe is a testament to the strength of our modular approach. Every component was considered with the end-use environment in mind, ensuring the finished product did exactly what it needed to do.

Why Businesses Like GrainCorp Trust Nova Modular Buildings

This project is just one of many that show how modular construction, when done right, can deliver performance, precision, and speed, all without compromise. GrainCorp didn’t just need a building, they needed a solution built around their specific environment, schedule, and operational needs. Nova delivered.

By working collaboratively with both the client and their architect, Nova was able to understand the outcome GrainCorp truly wanted, then exceed it. From improved hygiene and safety through to time-saving delivery and on-site compatibility, the final result reflects our commitment to building smarter, more adaptable spaces.

For any business working in demanding environments, this case is a great example of how modular construction can deliver fast, durable, and practical outcomes. Whether you’re operating in agriculture, logistics, or heavy industry, Nova has the experience and flexibility to turn your requirements into a real, workable solution.

If you need a building that works as hard as you do, get in touch. We’re here to help you design smarter and build better, on your terms.